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Finite Element Analysis and Simulation: Structural & Hydrodynamic Validation of Energy-Saving Retrofits

09 September 2025, 01:28 pm

Client context
A retrofit technology provider supplying energy-saving devices (ESDs) required independent technical substantiation to convince owners and charterers—beyond vendor marketing claims.

Problem

  • Owners sceptical of claimed fuel savings

  • Concerns over structural integrity, fatigue, and hydrodynamic side-effects

  • Need for third-party validation to support commercial guarantees

What we did

  • Coupled CFD + FEA assessment of retrofit devices across realistic sea states

  • Quantified net fuel benefit after accounting for drag, vibration, and structural penalties

  • Provided load envelopes and fatigue life predictions suitable for class discussion

  • Produced a neutral, auditable technical dossier

Outcome

  • Confirmed net 3–5% efficiency gain for selected duty cycles

  • Identified installation conditions where benefits would not materialise—avoiding mis-selling

  • Enabled supplier to offer performance-linked contracts with confidence

  • Strengthened acceptance by technically sophisticated operators

What's in it for you

  • Complements digital performance monitoring with ground-truth engineering evidence

  • Reduces noise in post-retrofit performance data

  • Creates cleaner signals for AI models tracking degradation, benefit decay, and ROI

Ready to start a project?

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