Finite Element Modelling: Mechanical Design Assurance of Embedded and Ground-Supported Industrial Equipment

Client context
An industrial project involving ground-supported and partially embedded mechanical equipment, including skids, pipework, and rotating machinery.

Engineering Challenges

• Complex load combinations: dead load, torque, vibration, thermal expansion

• Anchor bolts and baseplates transferring load into foundations

• Risk of misalignment, excessive vibration, or bolt fatigue

• Need for independent mechanical verification prior to installation

What we did

• Mechanical FEA of equipment frames, baseplates, and anchor systems

• Verification of bolt loads, bearing pressures, and fatigue risk

• Review of installation tolerances and alignment sensitivity

• Interface assurance between mechanical design and ground works

Outcome

• Verified mechanical load paths from equipment into ground

• Reduced installation risk and rework on site

• Improved long-term reliability and maintainability

• Clear documentation for client and insurer assurance