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Offshore Construction Vessels: Data-Validated Hull and Propulsion Efficiency Optimisation

14 April 2025, 11:19 am

Client context
A North Sea offshore support vessel operator faced rising fuel costs and pressure from charterers to demonstrate measurable emissions reductions—not just theoretical improvements.

Problem

  • Fuel penalties appearing despite nominal compliance with speed and power curves

  • No clear attribution between hull condition, propulsion losses, and operational profile

  • Existing onboard data was underutilised and poorly reconciled with physics-based models

What we did

  • High-fidelity CFD of hull resistance across fouling states and draught conditions

  • Propeller–hull interaction analysis to isolate wake losses and thrust deduction factors

  • Translation of CFD outputs into reduced-order models suitable for integration with voyage analytics platforms

  • Independent validation of energy-saving claims against ISO-aligned baselines

Outcome (2024–25)

  • Identified a 5.8–7.2% fuel penalty attributable to partial fouling not captured by noon reports

  • Enabled data-driven cleaning and coating decisions with quantified payback (<6 months)

  • Delivered a physics-validated efficiency envelope that could be ingested directly into digital performance tools

  • Result: ~6% annual fuel reduction, defensible to charterers and ESG auditors

What's in it for you

  • Clean separation between measured data and physics-validated truth

  • Demonstrates how CFD enhances, rather than competes with, AI-driven voyage analytics

  • Ideal precedent for hybrid model-based + data-driven optimisation

Ready to start a project?

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